We have completed hundreds of projects leading it 15 US Patents.. We utilize industry proven software including SolidWorks Professional, Simulation Premium, Microsoft Project, Microsoft Office, and Microsoft Visio. Designs can be done in the version required by your organization. Can provide completed design, analysis, and design documentations to your organizations standards.
Mechanical design using SolidWorks 3D suite of products. Have competed hundreds of system, subsystem, and component mechanical designs for primarily commercial products. Can work with electrical and systems engineering to integrate a complete electromechanical product.
Linear stress analysis is routinely and accurately applied in the design phase of our projects. We can set up accurate fixtures, loading conditions, select the suitable mesh elements (beams, shell, or solid), and make skilled decisions on where to refine mesh for optimum results. Detailed reports are produced to help your team understand the results
We can perform dynamic analyses of parts and assemblies. Techniques deployed include simulation of time history loading, steady-state harmonic input, response spectrum, and random vibration excitations. We can input excitation curves of forces in random vibration analysis. We can then evaluate stress, displacement, velocity, and acceleration.
Thermal analyses are very common in electronics products. Hot spots can be identified and air flow or conductive paths to remove heat can be optimized. Tight component packaging can be evaluated on printed circuit boards, ensuring that they do not deform or crack under excessive thermal. Thermal analyses can predict temperature distribution, temperature gradient, and heat flowing in the model. Also, we can estimate the heat exchanged between the model and the ambient environment.
Nonlinear analysis is required when stiffness changes during the deformation process. The stiffness matrix [K] must be updated as the nonlinear solver progresses through an iterative process. Materials behave under their operating conditions. FEA programs have been utilized to simulate these behaviors, providing the engineer response data. We can use these tools to help predict and verify that requirements are met, or to improve your product performance.
Motion simulation provides quantitative information about the kinematic(position, velocity, and acceleration) and the dynamic (joint reactions, inertial forces, and power requirements) of all the components of a moving mechanism.
AIRBORNE has industrial design expertise with conceptual layouts and animations, material science and selection, applying the latest manufacturing methods, and addressing the human factors of product design.
Communication of vital design information to various entities such as manufacturing, quality, and potential clients and investors is the key purpose of a documentation and configuration management package. We are very experienced in all types of documentation for a vast array of industries and end uses. We can furnish the final deliverables in electronic form, published to a website, uploaded to a collaboration portal, or printed to paper.
Detail drawings or working drawings are the primary building blocks of design documentation. These contain all information needed to manufacture the individual parts, and frequently refer to or reference the 3D models when organic shapes or complex surface geometry is involved. Dimensional tolerances, hole callouts, thread designations, finish, paints, and coatings are delineated on the manufacturing drawings.
Our experienced staff and resources can easily create both large and small assembly drawings, including bill of materials, balloons, assembly notes, alternate positions, and families of parts. We can complete your assembly models by reorganizing subassembly structures, checking for interferences during motion, adding fasteners, compiling data sheets on purchased parts, and creating attached or detached Bills of Material.
Drawing Change Implementation
We can create and incorporate your specific document change procedures based upon meetings or red-lined drawings in a timely manner -- freeing up your staff to work on other projects. We can also help you plan, implement, or improve your configuration control system.
Wiring and Cable Diagrams
We can create all types of wiring and cable drawings with information such as wire name, length, gauge, color, insulation, from-to, reference designators, and connector pin diagrams. These can be developed associatively with the wiring and cabling inside of the product or system.
We have successfully created process documentation requiring delineation of chronological assembly steps and catalog drawings with exploded views of all sub-assemblies at a top level document. We also address the updating of these documents as the configuration of your product changes over time.
Contact me today: email or call: 858-945-3053 -
San Diego, CA